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US Pet Food Packaging Case Studies

Project Background

Country: USA

Industry: Pet Food

Products: Animal feed, pet food

Challenge: Transitioning from Cans to Stick Packs – Starting from Scratch

With the rapid growth of the US pet industry, the pet treat market has become increasingly diverse. While the client’s existing products were primarily canned, small-format pouches—specifically stick packs—were gaining popularity in the retail market due to their portability and controlled portion sizes. Recognizing this trend, the client planned to add a stick pack packaging line to expand their retail presence.

However, transitioning from canning to stick pack packaging presented significant hurdles.

The client faced two core challenges:

• Major Process Differences: The filling and sealing processes for cans and stick packs differ vastly; the client lacked the necessary production experience and technical expertise for stick pack packaging.

• High Efficiency Requirements: Stick packs have a lower unit value, necessitating high-speed production to achieve economies of scale. The client set a clear requirement for packaging speed: no less than 250 packs per minute.

Solution: HK600D 8-Lane Stick Pack Packaging Machine

To meet the client's capacity needs and product characteristics, Anhui Hengkang Machinery Manufacturing Co., Ltd. provided the HK600D 8-lane stick pack packaging machine.

• Synchronized 8-Lane High-Speed ​​Operation

The multi-lane design significantly boosts output per unit of time. A single machine meets the client's requirement of 250 packs per minute, effectively resolving concerns regarding production capacity during the transition from cans to stick packs.

• Precision Handling of Pet Meat Paste

Tailored to the properties of semi-fluid materials like pet meat paste, the equipment features a specialized dosing system. This ensures accurate filling and secure sealing, preventing leakage.

• Straight-Cut Sealing Design

The machine meets the client's requirement for straight-cut seals, resulting in a neat, attractive finished product that aligns with retail display standards.

• Integrated Additional Features

Equipped with functions such as automatic alarms and date printing, the machine satisfies requirements for product traceability and market compliance.

Key Project Data

Metrics

Pre-production

Post-production launch

Product Line

Canning

Dual product lines: canned goods and small sachets

Packaging Speed

N/A

Output: 210–320 sachets/minute

Market Channels

Existing channels

Added multiple pet store retail channels

Order Performance

N/A

Fulfilled two orders within the first month

Product Video

Anhui Hengkang Machinery Manufacturing Co., Ltd. specializes in the research, development, manufacturing, sales, installation, commissioning, technical training, and after-sales service of automatic packaging machines and complete packaging production lines.

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